Top Ten Supply Chains of 2005: The good, the bad and the ugly
Every day, our editorial staff comes to work facing the same challenge: What's the most compelling story we can tell that affects logistics and supply chain professionals? In 2005, as the year developed, it became clear that many of the stories we were covering weren't just "supply chain" stories, and yet the very elements that made the stories so memorable was the success — or failure — of an organization to promptly and properly address the needs of its supply chain.
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That's why, in naming the Top Ten Supply Chains of 2005, we ended up with a split decision for the number one slot: FEMA, which managed to do just about everything wrong in its response to Hurricane Katrina, and Wal-Mart Stores Inc., which showed how a private company can out-supply chain Uncle Sam when it comes to getting supplies and products to the people who need them.
The rest of the companies that made our Top Ten share a similar quality — like FEMA and Wal-Mart, they made for great stories that illustrate the influence of global supply chain management, whether in a positive or a negative light. Some of these companies are truly bestin-class at what they do; others made the list because of what they didn't do, but should have.
In any event, our Top Ten list was selected by our editorial staff, so let us know what you think of our choices by sending your comments to editor@logisticstoday.com.
1. Federal Emergency Management Agency (www.fema.gov)
Many companies have been brought to their knees financially when
their supply chain forecasts were grossly inaccurate, and this past
summer we saw what happened when a government's emergency response
plans are woefully inadequate. Hurricane Katrina was the first big
test for the Federal Emergency Management Agency since it
was absorbed into the U.S. Department of Homeland Security
back in March 2003, and by all indications, FEMA flunked the test.
Created specifically to "manage federal response and recovery
efforts following any national incident," FEMA was late getting
started, was ineffective in coordinating relief efforts and was
stymied by a culture of "it'll never happen here" wishful thinkers
throughout the New Orleans area. Although FEMA had the chance to
redeem its reputation somewhat by a better orchestrated response to
Hurricanes Rita and Wilma, its fumbles in New Orleans will live
long in supply chain infamy.
1. Wal-Mart Stores Inc. (www.walmartstores.com)
While plenty of blame got spread around for the disastrous levee
breaks in New Orleans, one of the real heroes of the recovery has
been retail giant Wal-Mart Stores Inc., whose response time
to the devastated city was much faster than FEMA's. Long
celebrated for its ability to turn point-of-sale data into
tightening its relationship with suppliers, Wal-Mart demonstrated
that it could use historical sales patterns from previous
hurricanes to determine exactly what products customers would need
to recover from the storm. The retailer also relied on its own
meteorologists to route trucks and supplies to the area with an
efficiency that put the federal, state and local governments to
shame. Hardly one to rest on its laurels, though, Wal-Mart plans an
ambitious replenishment program called Remix to realign its
distribution network, with the aim of getting the fastest moving
products on the shelves as quickly as possible. And its radio
frequency identification (RFID) implementation program
continues to roll along. More than 500 Wal-Mart and Sam's Club
stores, as well as five Dallasarea distribution centers, are live
with RFID, and beginning in January 2006, 200 more suppliers will
go live with the technology, joining the top 100 who began shipping
RFID-tagged cases and pallets in 2005.
3. Exxon Mobil Corp. (www.exxonmobil.com)
If timing really is everything, then oil company Exxon Mobil
Corp. picked exactly the wrong moment to announce it had earned
the largest quarterly profit — nearly $10 billion — in
U.S. history. With the Gulf Coast region still reeling from the
one-two-three punch of Hurricanes Katrina, Rita and Wilma,
accusations of gouging have been aimed at all of the oil companies,
and particularly at Exxon, the biggest of them all. With motorists
and motor carriers alike frustrated by gasoline prices that reached
nationwide averages over $3.00, politicians on Capitol Hill are
closely scrutinizing any possible connections between oil company
executives, including Exxon's chairman Lee Raymond, and
high-ranking government officials. The question that remains
largely unanswered is: Does the price of gasoline truly reflect
basic supply-and-demand economics, or is there something else going
on to account for the price hikes? While some politicians are
suggesting a windfall profit tax on the oil companies, Exxon's
Raymond says such a tax would hinder the oil industry's investment
in exploration, production and refining, resulting in a reduction
of supply and even higher fuel prices.
4. Roche (www.roche.com)
Roche may not be a household name quite yet, but the entire
global pharmaceutical supply chain is very much aware of the drug
maker's unique position. As the maker of Tamiflu, Roche is
currently the only company capable of mass producing the only
over-the-counter antiviral medication believed to be effective
against the avian influenza. The World Health Organization
has recommended that governments stockpile Tamiflu to be prepared
should the bird flu reach pandemic proportions, and President Bush
has proposed the U.S. spend nearly $5 billion on producing a flu
vaccine. Roche will be challenged, as will its suppliers, to create
enough product to meet global demand, which is spurring
fast-tracked research into producing generic or similar
medications.
5. Delphi Corp. (www.delphi.com)
Adhering to the philosophy, "If you're going to do something, do it
in a big way," Delphi Corp., a Tier One automotive supplier,
filed for Chapter 11 protection in the largest bankruptcy in the
history of the U.S. automotive industry. Delphi filed just in time
to avoid changes made to the federal bankruptcy code that now make
it much more difficult to elude creditor obligations. Delphi is
also using its bankruptcy protection to insist that its own
suppliers must maintain regular shipments, even though Delphi's
ability to pay them is very much in doubt. The auto part maker's
survival strategy seems to be based on the hope that former parent
— and biggest customer — General Motors will
step back in and bail out its spinoff supplier. However, GM has
more than enough problems of its own, with rumors mounting that the
world's biggest automaker could end up filing for bankruptcy
protection itself. GM has already announced plans to eliminate
25,000 jobs within the next three years to save costs.
6. IBM Corp. (www.ibm.com)
In May 2005, a little-known Chinese computer company named
Lenovo Group purchased the Personal Computing
Division from one-time PC champ IBM Corp. for $1.75
billion. The deal was emblematic of a number of trends that came to
the forefront in 2005, most pointedly the movement of Chinese
manufacturers to partner with and in some cases acquire U.S.
companies. It also illustrates IBM's continuing evolution from
selling hardware to selling software and services, as well as the
reliance of the high-tech industry on outsourcers to do most if not
all of the manufacturing. The biggest supply chain trend IBM
represents, though, is the continued validation of its on-demand
Integrated Supply Chain group, which has reduced overall
costs to the company of nearly $20 billion over the past three
years. The company is turning orders 32% faster, and as a result
inventory is at its lowest level in 30 years.
7. Ford Motor Corp. (www.ford.com)
With the entire U.S. automotive industry in serious decline,
Ford Motor Co. is borrowing a little-used strategy from one
of its rivals to breathe new life back into its supply chain. Like
Chrysler did when it was run by Thomas Stallkamp, back in
the pre-Daimler 1990s, Ford is embarking on an extended enterprise
initiative wherein it will partner with a group of key suppliers on
long-term collaborative programs. Ford's new Aligned Business
Framework agreements offer a significant increase in business
to these select suppliers, as well as up-front payment of
engineering and development costs, extended sourcing and data
transparency. The automaker seeks to reduce by half the number of
suppliers it uses for certain parts and commodities.
8. Procter & Gamble Co. (www.pg.com)
While Wall Street reacted to Procter & Gamble Co.'s
acquisition of Gillette Co. as merely a merger of two
consumer packaged goods (CPG) giants, the supply chain cognoscenti
saw much more than that: The marriage of P&G and Gillette
collects the two leading radio frequency identification
(RFID) pioneers in the CPG industry. The new P&G is pushing
well beyond the basic "slap-and-ship" RFID strategy that
characterizes many Wal-Mart suppliers by applying analytics
to the mountains of point-of-sale data it receives from retailers.
As a result, the company is using RFID to improve its promotions
management by tracking exactly when products sell in relation to
advertised sales. On a larger scale, RFID represents just one of
many ways P&G focuses on the customer's "moment of truth"
— that decision to buy (or not buy) a product. To that end,
P&G's Consumer-Driven Supply Network strategy has
reduced by 17% the percent of product categories that have
outofstocks higher than 5%.
9. Toyota Motor Corp. (www.toyota.com)
In terms of sales, Japanese automaker Toyota Motor Corp. has
already shouldered its way into what's now considered a Big
Four ranking of the top car companies in the U.S. In 2005,
Toyota's sales were bolstered by its pioneering development and
marketing of the Prius, a gas/electric hybrid vehicle. The
company's influence is equally strong with corporate strategists,
thanks to its championing of lean supply chains. Toyota is also
causing logistics planners to rethink their global networks as the
company is looking to bypass the Port of Long Beach in favor
of importing their U.S.-bound freight through a Mexican port and
then into the U.S. by rail.
10. Apple Computer Inc.
Computer industry pundits
keep trying to write off Apple Computer Inc., but the
onetime personal computer pioneer has reimagined itself once again,
thanks to the ubiquitous iPod digital jukebox device. While
Apple clearly has figured out how to develop and market
youth-oriented products that generate a lot of buzz in the
marketplace, the real secret to Apple's success is its supply
chain. The company caught a lot of heat recently when it was
alleged that Samsung, a producer of flash memory chips, was
supplying them to Apple at half-price. Not only was Apple able to
corner the market on available chips — the guts to the iPod
devices — but it effectively shut out its competitors from
trying to get into the market. The good news for Apple's
competitors is that their complaints led to the scrapping of a
potential joint venture between Apple and Samsung; the bad news is
that Apple's iPods are still selling like nobody's business.
Top Ten Supply Chains of 2005
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